Honda Cr 500 Repair Manual View and Download Honda CR500R service manual online. CR500R Motorcycle pdf manual download.HONDA CR500R. Feb 16, 2019 Factory Repair Service Manual for 2001 Honda CR500 CR500 Workshop Repair Service Manual Workshop Repair Service Manual. Download & Repair your bike right now. Free PDF Workshop Service manual for you.
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- 3Gasoline
- 4Nitrogen Pressure
- 40Cooling System
- 59Carburetor Set up
- 62Reed Valve Assembly
- 96Kickstarter Set up
- 110Transmitting Bearings
- 209Exciter Coil Inspection
- 215Fine-tuning
1
Contents2
Symbols3
Common Information3
Common Protection3
Carbon Monoxide4
Coolant5
Design Identity6
Specifications8
Lubrication System8
Fuel Program8
Air conditioning System8
Clutch Program15
Torque Values18
Equipment20
Lubrication amp; Close off Points22
Wire amp; Harness Routing25
Optional Components29
Framework/Body Sections/Exhaust Program Service Information29
Body/Body Panels/Exhaust System Troubleshooting30
Chair Elimination30
Chair Installation30
Side Covers Elimination/Installation30
Gasoline Tank Elimination/Installation31
Fuel Container Disassembly/Set up31
Silencer Elimination/Installation31
Development Chamber Elimination/Installation32
Sub-frame Removal32
Sub-frame Set up33
Upkeep Service Info33
Servicing Specifications33
Upkeep Special Tools34
Service Access Tutorial36
Competition Maintenance Schedule37
Extra Items Needing Frequent Alternative38
Throttle Operation38
Air Solution40
Spark Plug40
Radiator Coolant40
Inspecting amp; Including Transmission Oil41
Updating Transmission Oil42
Drive Chain42
Drive Chain Modification43
Drive Chain Sliders43
Get String Rollers43
Travel/Driven Sprockét44
Brake Pads Put on44
Front side Brake Liquid44
Rear Brake Liquid45
Brake System Servicing45
Clutch i465 black System Upkeep45
Brake Lever Adjustment45
Brake Pedal Adjustment46
Control Cables47
Growth Step/Silencer47
Control Wires Lubrication47
Throttle Assembly48
Silencer Cup Wool Substitute48
Front Suspension49
Swingarm/Shock Linkage49
Rear Suspension50
Nuts, Bolts, Nails50
Wheels/Tires50
Steering Head Bearings53
Fuel System Support Information53
Fuel System Specs54
Fuel Program Troubleshooting55
Minor Carburetor Modification55
Major Carburetor Modification56
Turning Information Chart57
Switching for Specific Circumstances58
Carburetor Removal58
Carburetor Disassembly61
Carburetor Set up61
Reed Valve Removal62
Surroundings Cleaner Housing62
Reed Valve Disassembly62
Reed Valve Installation63
Atmosphere Cleaner Installation65
Chilling System Provider Info65
Air conditioning System Specifications65
Air conditioning System Equipment66
Cooling System Troubleshooting67
Coolant Replacing68
Radiator Removal68
Radiator Set up69
Water Pump Drinking water Seal Examination69
Drinking water Push Disassembly69
Drinking water Pump Bearing Substitution70
Drinking water Close off/Oil Seal Replacement71
Water Pump Assembly75
Motor Removal/Installation Provider Info75
Engine Elimination/Installation Specs76
Engine Removal77
Motor Installation78
Cylinder Mind/Cylinder/Piston Exploded See79
Canister Mind/Cylinder/Piston Services Information79
Cylinder Mind/Cylinder/Piston Specifications80
Cylinder Mind/Cylinder/Piston TroubIeshooting81
Cylinder Head Elimination81
Cylinder Mind Combustion Chamber Decarbonizing81
Cylinder Mind Examination82
Cylinder Mind Installation83
Canister Elimination83
Canister Examination84
Piston Elimination85
Piston/Piston Flag Inspection85
Piston Band Inspection85
Hooking up Rod Inspection86
Piston Installation86
Cylinder Installation88
Clutch system/Kickstarter/Gearshift Linkage Exploded Look at89
Clutch i465 black/Kickstarter/Gearshift Linkage Assistance Information89
Clutch/Kickstarter/Gearshift Linkage Specifications89
Clutch i465 black/Kickstarter/Gearshift Linkage Device90
Clutch system/Kickstarter/Gearshift Linkagé Troubleshooting91
Best Crankcase Cover up Removal91
Best Crankcase Cover Set up92
Clutch Elimination93
Clutch Lifter Handle Elimination94
Clutch Lifter Lever Installation94
Clutch Set up96
Kickstarter Disassembly97
Gearshift Linkage Removal98
Gearshift Linkage Installation102
Crankcase/Crankshaft/Transmission Exploded Watch103
Crankcase/Crankshaft/Transmitting Service Information103
Crankcase/Crankshaft/Transmitting Specs104
Crankcase/Crankshaft/Transmitting Troubleshooting104
Crankcase/Crankshaft/Transmitting Equipment105
Crankcase Break up106
Transmitting Disassembly107
Transmitting Set up108
Crankshaft Elimination109
Crankcase Showing/Oil Seal off Places109
Crankshaft Bearings111
Crankshaft Installation111
Best Crankcase Béarings112
Crankcase Assembly117
Front side Wheel/Suspension/Steering Exploded View119
Front Wheel/Suspension/Steering Support Info119
Front side Wheel/Suspension/Steering Specifications120
Top Wheel/Suspension/Steering Equipment121
Top Wheel/Suspension/Steering TroubIeshooting122
Front Wheel Removal122
Front Steering wheel Disassembly123
Front Wheel Examination123
Top Wheel Bearings123
Front Wheel Casing124
Front Wheel Assembly128
Top Wheel Set up129
Fork Elimination129
Fork Disassembly132
Shell Inspection133
Shell Assembly136
Shell Installation147
Handlebar Removal147
Handlebar Installation149
Steerage Stem Removal150
Steerage Stem Showing Substitution151
Steering Stem Installation154
Back Steering wheel/Suspension Exploded Look at156
Back Steering wheel/Suspension Service Information156
Back Steering wheel/Suspension Specs157
Back Wheel/Suspension Equipment158
Rear Steering wheel/Suspension TroubIeshooting159
Back Wheel Removal159
Back Wheel Disassembly159
Rear Wheel Inspection159
Back Wheel Bearings160
Rear Wheel Edge161
Back Wheel Set up163
Rear Wheel Installation165
Surprise Absorber Elimination165
Surprise Absorber Springtime Removal165
Surprise Absorber Bladder Alternative169
Surprise Absorber Damper DisassembIy170
Piston Ring Substitution171
Damper Pole Disassembly173
Pole Guide Examination174
Pole Guide Set up181
Circular Bearing Replacement183
Surprise Absorber Set up183
Surprise Linkage Elimination183
Surprise Linkage Inspection184
Needle Bearing Substitution186
Swingarm Removal187
Swingarm Substitute188
Swingarm Assembly189
Swingarm Set up190
Brake pedal System Exploded See191
Brake System Service Details191
Brake System Specs192
Brake pedal System Troubleshooting192
Brake System Tools193
Brake Liquid Draining193
Brake pedal Fluid Filling up/Air BIeeding195
Brake Pad Replacement unit195
Top Master Canister Disassembly196
Front Master Cylinder Assembly197
Rear Master Cylinder Elimination197
Back Master Cylinder Disassembly198
Back Master Cylinder Set up198
Rear Master Cylinder Set up199
Front side Brake pedal Caliper Elimination199
Front side Brake Caliper DisassembIy200
Front side Brake pedal Caliper Assembly201
Entrance Brake Caliper Installation201
Rear Brake Caliper Removal201
Back Brake pedal Caliper DisassembIy202
Back Brake Caliper Assembly203
Rear Brake Caliper Set up205
Electrical System Service Information205
Electrical Program Specifications205
Electrical Program Equipment206
Electrical Program Area207
Electrical System Troubleshooting208
Ignition Handle Component (ICM) System Examination208
Ignition Handle Module Elimination/Installation209
Alternator209
Ignition Heartbeat Generator Examination209
Alternator Elimination210
Alternator Installation211
Ignition Coil Examination211
Ignition Time212
Engine Stop Key213
Wiring Diagram215
Motor Does Not Begin or Will be Hard to Start216
Motor Lacks Power217
Poor Efficiency at Lower and Idle Speed218
Bad Functionality at High Acceleration218
Bad Handling221
List